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                        When you are thinking of buying a press brake for your metal bending shop, some important items what you should first consider. Even before you start purchasing a press brake you need to know what ‘type’ of press brake you will need and the features and options that you will most benefit from.

                            If you are know very well for the difference between folding machine and metal press brakes, you still need to confirm some needs before buying one press brake, as there are so many solutions for press brakes in bending industry, Mechanical, Hydraulic, Electric or Hybrid servo drive cnc press brakes all depends on the needs you have that are unique to your metal bending fabrications.

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                                      Start off with just some general notes about how you are forming parts now. What are the biggest weaknesses and limitations you have with that process? What would you most like to improve in that process? Finally, what motivates you to buy a press brake?

                                      • More Capacity in Sheet Bending Tonnage

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                                                  Remember to check how often you will bending the Max thick metal sheet&bending length, like normally you only need to bending 6mm*3m mild steel, while only a few times for bending 6mm*4m steel sheet with special projects, probably you only need to purchase 135T-160T Pressbrake with 3m metal bending length, 4m sheet bending parts project can be sent out.

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                                                  Press Brake Tooling: 

                                                  • If you have already one old press brake; What type of Bending tools are you using now? The type of tooling your using in your press brake currently  is important as you would like your new press brake to be able to use the same tools, but it's not necessary only to sue the same tools when you need to buy another new press brakes for your business expanding. Different press brake bending tool types include European Style, Trumpf Style, Amada Style, American etc.  Different type top punches have different mounting way with press brakes clamps, bottom die holder probably different for different type press brake tooling system, which all you need to know before ordering one press brakes from the manufacture or supplier.

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                                                          What is the hardest and thickest material you would like to run in your new press brake? Press brakes are usually classified by their ability to bend mild steel as all of their bending charts denote. There are many charts for determine the correct bending tonnages according to sheet type, bending thickness, profile bending length or forming shape, but you need to keep this in mind, any press brake can not always running sheet bending force with 100% power, which will be easily damage the machine, 20% bending allowance is necessary when you are considering to buy one press brakes.

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                                                            What is the maximum material width you will need to bend and what is the maximum flanges Material in a press brakeyou will be bending. These two questions are critical in determining the overall bending length you will need on a new press brake. If your bending up to 3m of material but your flange is 1m then you likely need to move up to a 4m press brake so you can pass directly3m of material completely through the press brake.

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                                                                      If all your bending profiles are simple only 90 degree with few sheet thickness, you probably need one simple NC 2 axis press brake for easy&fast bending set up; but If you have many complex bending sheet with different angle from 30 degree to 150 degree, flanges are varied for different metal profiles, like internal support brackets etc that have complex and angled bends your likely suited for a much more CNC controleld Multi  axis bending system for your press brakes. Sheet Bending Back gauges can be equipped from 1-8 axis with additional gauge fingers. Although the most popular setup is a simple 5-Axis setup ( Y1, Y2, X ,R&CNC Auto Crowning Table), your needs may require or benefit from adding additional axis to the sheet bending backgauge and a more powerful and graphical CNC Press brakes controller, 2D&3D are all available from the current cnc press brake controller supplier.

                                                                      • ESA S675 3D press brake bending setup report

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                                                                            Part bending accuracy on a press brake is a combination of handling many factors in the material you’re working with including material hardness, yield strength and springback. How the press brake is outfitted determines how it handles a variety of material deviations and the final part accuracy.  Typically the thinner the materials you're working with the more pronounced the forming defects will be and this you will have a need to compensate for themYour first approach should be to use good precision ground tooling that repeats each and every time you load it in the machine. Secondly, you can look at adding a manual or CNC Crowning table, like Manual Wila Wave Crowning table or CNC auto motorized&Hydraulic Anti-deflection table.

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                                                                              Whether your are own one small metal bending workshop or bigger sheet bending manufactures, you must be know how many parts will be bending for your products, how many bending steps for your sheet bending profiles? Then you can determind which kind of press brakes will be the best options for your bending jobs.

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                                                                                    If you are bending the same parts sheet almost everyday day,  you would likely no need higher configurations some of the enhanced tool handling features available on today's press brakes. However if you are changing tooling out 5 times every day or more on your old press brake, or you are planning to consider increase the workshop bending  productivity  that will be achieved with features like Hydraulic Ram Clamping and Hydraulic Die Clamping. These features along with Precision Ground Segmented tooling can reduce your tooling setting time from 10-15 minutes to just a few seconds. Front loading quick released clamps will save you a lot of time when you are changing small scetionalized length tools.

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                                                                                      When you are  buying a press brake you need to consider the skill level you have available to work with. Typically you will find that the more powerful CNC sheet bending control, the less skilled press brakes operator needs to be. More powerful controller does the most of bending jobs, like calculating bending power, bending depth, bending forces, most of CNC Press brake controller can be set directly in bending simulation automatically, 2D graphical bending software will calculate bending sequence even when your bending profiles engineer seat at office to verify their design. 3D CNC press brake controller are all available with DXF bending profiles import directly, which all will shorter operator's setting time or less bending skills.

                                                                                    • 3D sheet metal bending simulation ESA S675W



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                                                                                                            1. Next: How To Bending Critical Parts In Press Brake

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